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MAP Check 3

 

Dansensor® MAP Check 3 is designed to precisely monitor gas content on vertical and horizontal flow packaging machines.

  • Major gas savings with optional GasSave function or when paired with Dansensor® MAP Mix Provectus gas mixer
  • On-line Quality Assurance of every package – more efficiently and with reduced labor and waste costs compared to manual testing
  • logging and displaying of actual gas consumption with the GasSave function for easy traceability
  • automatic stopping of the packaging machine if preset limits are exceeded, helping to avoid recalls and repacking
  • Reduced CO2 levels in the work area to protect employees

Description

This on-line gas analyzer combines gas content analysis with real-time control of package flushing, which for most manufacturers results into a decrease in gas consumption of 20-50%. Reduce gas consumption and production cost in MAP processes.

Applications:

  • On-line monitoring of gas content on a vertical or horizontal packaging machine
  • Above combined with real-time control of package flushing via an advanced GasSave function
Benefits
  • 5” color touch screen
  • Improved data logging capabilities with USB and Ethernet
  • Ability to control Dansensor MAP Mix Provectus gas mixer
  • Delivered with PC software
  • Option: 3-channel multiplexer
  • Extended remote monitoring and control options with Modbus TCP
Features
  • Enables major gas savings with optional GasSave function or when paired with Dansensor MAP Mix Provectus gas mixer
  • Logs and displays actual gas consumption for easy traceability with GasSave function
  • Reduces labor and waste costs compared to manual testing
  • Avoid recalls/repacking by stopping packaging machines if machine exceed preset limits
  • Reduces work area CO2 levels to protect employees

Technical features

Available sensors O2-Sensor CO2-Sensor
Key features Our fastest and most accurate oxygen sensor 0 – 100% range Temperature controlled dual beam infrared carbon dioxide sensor, 0 – 100% range
Accuracy ± 0.01% absolute range below 1% O2
± 1% relative in range above1% O2
± 0.5% absolute
± 1.5% relative of reading
Heating time 10 Min. 8 Min.

 

General standard features
Models Available with LCD display or as “Black Box” without display
Connections 2 x RS232C, LAN 10/100 Mbit (Modbus TCP), USB, current or voltage output, 24 VDC logic for start/stop of machine and alarms
Power supply 103 -132 / 207-264 VAC (auto ranging), 47- 63 Hz
Dimensions 192 x 230 x 375 mm (H x W x D)
Weight 8.5 – 11.5 kg (depending on model)
Compliances
GasSave
Gas media Any mix of dry O2, CO2, N2 or Ar (0°C to +50°C gas temperature)
Gas inlet pressure 2 to 10 bar
Pressure drop Example: 1 bar at 10 bar input pressure
Gas flow 6 to 500 l/min
Flow measuring Total and daily consumption